Question Are these burn marks on my PSU power socket ?

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nothing to worry about, if the plug is now correctly plugged in
if it hasn't a good connection you can usually hear it crackling while moving (if possible) the plug up and down while plugged in
then replace the powrr cable
I do notice when plugging it in it makes a slight crackling noise, but not while moving it while already plugged in

Edit: I do plug in the cable when it's already in the surge protector, not sure if that's worth mentioning though.
 
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I do notice when plugging it in it makes a slight crackling noise, but not while moving it while already plugged in

Edit: I do plug in the cable when it's already in the surge protector, not sure if that's worth mentioning though.
Don't move it around while plugged in, THAT will damage the socket potentially. Plug it in, leave it plugged in.

The slight pop or crack is likely some components in the PSU getting an initial charge, completely normal.

The cable does look kinda poo-poo, though maybe that's what they look like now. I'm not used to seeing texture on the plugs. Also maybe just the angle but the cable looks thin nevertheless. It looks fine. Run the computer, run a stress test for 5 minutes and touch the cable. If it's not warm it's fine.
 
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Don't move it around while plugged in, THAT will damage the socket potentially. Plug it in, leave it plugged in.

The slight pop or crack is likely some components in the PSU getting an initial charge, completely normal.

The cable does look kinda poo-poo, though maybe that's what they look like now. I'm not used to seeing texture on the plugs. Also maybe just the angle but the cable looks thin nevertheless. It looks fine. Run the computer, run a stress test for 5 minutes and touch the cable. If it's not warm it's fine.
How about the pins themselves though? Those brown marks? If it's burnt, it won't cause problems right?

I've been playing a game for about an hour and the cable's not warm at all
 
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How often do you plug in the plug?

If you want, you can use contact spray or isopropyl alcohol to clean the marks, but if the PSU gets power, all is fine.
Still, nothing to worry about.
More than I should probably, it's my first build and I've had to work on it a few times. If you think it's fine I'll leave it alone. I do got some 99% Isopropyl, but no point in doing it if it's unnecessary. Thank you :)
 
Edit: I do plug in the cable when it's already in the surge protector, not sure if that's worth mentioning though.
Not a good idea.

When you connect the AC mains supply to an ATX PSU and the switch on the rear panel is set to On, a very high short-duration current flows into the PSU. Typically this current is in the range 40 to 100A AC.

In the example below, the current spike is 78.580A @ 115V AC and 93.990A @ 230V AC. This initial current surge charges the 400V DC bulk electrolytic in the PSU.

https://www.tomshardware.com/reviews/asus-tuf-gaming-550w-bronze-power-supply-review/2

"Inrush current, or switch-on surge, refers to the maximum, instantaneous input current drawn by an electrical device when it is first turned on. A large enough inrush current can cause circuit breakers and fuses to trip. It can also damage switches, relays, and bridge rectifiers. As a result, the lower the inrush current of a PSU, right as it is turned on, the better."

hSXyyqNU6wsTzL5m2i6XLf-970-80.png.webp


When you plug the mains lead into the PSU an arc forms across the plug/socket interface and causes the scorch marks visible in your PSU plug. Stop doing it!

Leave the AC mains lead permanently plugged into the ATX PSU, or make sure the power is switched off at the wall before connecting the mains lead.

N.B. If you toggle the mains on/off switch on the back of an ATX PSU too many times (many 1000's of operations) you risk burning out the switch due to internal arcing across the switch contacts.

A friend came round with a dead mains switch in his PSU. He turns his computer on/off at the back 4 or 5 times a day and after 6 years he'd killed the switch. It was a cheap PSU so not surprising.

I've burnt out mains switches in cheap 13A (UK) mains sockets after 2 years of isolating computer PSUs. With multiple systems, the phantom/vampire power costs builds up so I power them down completely. When you flick the 13A switch back on, you get a current spike into the PSU.

As an electronics design engineer, I really should find a better solution, but for now, I'm using good quality 13A mains socket switches to power off my PCs and servers at night. 13A sockets are much cheaper to replace than a good quality ATX PSU.
 
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Not a good idea.

When you connect the AC mains supply to an ATX PSU and the switch on the rear panel is set to On, a very high short-duration current flows into the PSU. Typically this current is in the range 40 to 100A AC.

In the example below, the current spike is 78.580A @ 115V AC and 93.990A @ 230V AC. This initial current surge charges the 400V DC bulk electrolytic in the PSU.

https://www.tomshardware.com/reviews/asus-tuf-gaming-550w-bronze-power-supply-review/2

"Inrush current, or switch-on surge, refers to the maximum, instantaneous input current drawn by an electrical device when it is first turned on. A large enough inrush current can cause circuit breakers and fuses to trip. It can also damage switches, relays, and bridge rectifiers. As a result, the lower the inrush current of a PSU, right as it is turned on, the better."

hSXyyqNU6wsTzL5m2i6XLf-970-80.png.webp


When you plug the mains lead into the PSU an arc forms across the plug/socket interface and causes the scorch marks visible in your PSU plug. Stop doing it!

Leave the AC mains lead permanently plugged into the ATX PSU, or make sure the power is switched off at the wall before connecting the mains lead.

N.B. If you toggle the mains on/off switch on the back of an ATX PSU too many times (many 1000's of operations) you risk burning out the switch due to internal arcing across the switch contacts.

A friend came round with a dead mains switch in his PSU. He turns his computer on/off at the back 4 or 5 times a day and after 6 years he'd killed the switch. It was a cheap PSU so not surprising.

I've burnt out mains switches in cheap 13A (UK) mains sockets after 2 years of isolating computer PSUs. With multiple systems, the phantom/vampire power costs builds up so I power them down completely. When you flick the 13A switch back on, you get a current spike into the PSU.

As an electronics design engineer, I really should find a better solution, but for now, I'm using good quality 13A mains socket switches to power off my PCs and servers at night. 13A sockets are much cheaper to replace than a good quality ATX PSU.
I definitely won't be plugging in that way again then haha. Never knew that!

You think it' safe to leave as is then? So long as no more scorching happens? I'm a little concerned because in the pictures, it almost looks like the middle prong is chipped a bit?
 
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How often do you plug in the plug?

If you want, you can use contact spray or isopropyl alcohol to clean the marks, but if the PSU gets power, all is fine.
Still, nothing to worry about.
I also just noticed while looking at the close up images that the middle prong almost looks a little chipped? I don't know if it's a trick of the light or what, but would that also be safe to leave alone?

It's hard to notice in the photos because reddit made them blurrier, but in the original ones I can see it better
Edit: Posted some pictures in comment here: https://www.reddit.com/r/pchelp/com...=web3xcss&utm_term=1&utm_content=share_button
 
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do you have any other devices with such a connection? like monitor, laptop psu, printer,...
you will always see such things, it´s chipped a bit because the plugs contacts are shoved on it to get a good connection. All connectors do have such marks over time. Still nothing to worry about.

If you are still concerned, buy a new good PSU 😉
 
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do you have any other devices with such a connection? like monitor, laptop psu, printer,...
you will always see such things, it´s chipped a bit because the plugs contacts are shoved on it to get a good connection. All connectors do have such marks over time. Still nothing to worry about.

If you are still concerned, buy a new good PSU 😉
Ah okay, I just wasn't sure lol. It's under 10 year warranty and considered a good PSU (rm750x) so if any issues arise I'll just RMA it. Only had it for almost 2 months but I have been plugging it in and out frequently, so I suppose it's normal. Just wanted to make sure it wasn't a fire hazard or anything :)
 
do you have any other devices with such a connection? like monitor, laptop psu, printer,...
you will always see such things, it´s chipped a bit because the plugs contacts are shoved on it to get a good connection. All connectors do have such marks over time. Still nothing to worry about.

If you are still concerned, buy a new good PSU 😉
Didn't even thought about this, but what are the odds of corrosion/rust?
 
I'm a little concerned because in the pictures, it almost looks like the middle prong is chipped a bit?
The "middle prong" is the mains safety Earth pin.

Under normal conditions, hardly any current flows through the Earth pin. All you'll see if you measure the current is a few milliAmps from the Class Y capacitors.

iu



In the event of a serious fault inside the PSU, e.g. if the Line input (115V or 230V AC) shorts out to chassis, a large current (10's of Amps) will flow down to ground and blow a fuse or trip a breaker. That's why you should always use an ATX PSU with a good solid earth. With no safety earth, you might die from electrocution if a fault occurs.

You think it' safe to leave as is then? So long as no more scorching happens?
It should be OK, but if you have a spare mains lead, use it instead of the one you've been plugging and unplugging for 2 years. The spring contacts inside may be showing signs of wear and more importantly, pitting, due to repeated arcing at high currents.

A new IEC mains lead should cost less than $10.
https://www.amazon.com/Monitor-Power-Cord-Replacement-6ft/dp/B09N3KRMXY

All connector pairs (plug/socket) are rated for a limited number of insertions. Some are rated for 1000's of operations, others only a few. On some Milspec components (microD) this limit is 50. After that, the gold plating starts to wear and contact pressure goes down. In critical applications, observing this limit is important.
 
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Clean the carbon buildup. It causes resistance in the line voltage. Then seat ALL plugs and connectors well.
Cable isn't warm so it's probably fine. Not gonna bother with it right now. I don't want to damage it further or possibly electrocute myself wiping the pins off lol. If it's not warm there's not much resistance, right? That's at least what I've researched. I'm no professional though
 
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The "middle prong" is the mains safety Earth pin.

Under normal conditions, hardly any current flows through the Earth pin. All you'll see if you measure the current is a few milliAmps from the Class Y capacitors.

iu



In the event of a serious fault inside the PSU, e.g. if the Line input (115V or 230V AC) shorts out to chassis, a large current (10's of Amps) will flow down to ground and blow a fuse or trip a breaker. That's why you should always use an ATX PSU with a good solid earth. With no safety earth, you might die from electrocution if a fault occurs.


It should be OK, but if you have a spare mains lead, use it instead of the one you've been plugging and unplugging for 2 years. The spring contacts inside may be showing signs of wear and more importantly, pitting, due to repeated arcing at high currents.

A new IEC mains lead should cost less than $10.
https://www.amazon.com/Monitor-Power-Cord-Replacement-6ft/dp/B09N3KRMXY

All connector pairs (plug/socket) are rated for a limited number of insertions. Some are rated for 1000's of operations, others only a few. On some Milspec components (microD) this limit is 50. After that, the gold plating starts to wear and contact pressure goes down. In critical applications, observing this limit is important.
After further inspection I don't believe it's a chip, just the way the scorch marks look. I'm asking you this because I'm getting conflicting information. Some people tell me it could cause resistance and I need to clean it, while others tell me it's fine to leave alone. I don't want to mess with it under fear of messing it up further, unless I have to.

So do you think it's fine to continue using this cable and PSU with the scorch marks being left alone? The cable never gets hot, and PC runs fine.

Edit: Oh also I haven't been using this PSU for 2 years lol. This is a new one for my brand new PC I've been using for about 2 months almost. There's also a guy on Reddit telling me something's very wrong and possibly deadly because the ground prong shouldn't arc at all?
 
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I'd simply change the mains lead. You've no idea what damage has occurred inside. I regard IEC leads as expendable items and I've got loads of spares. Get a new lead. For peace of mind, clean the contacts in the PSU to reveal shiny metal. If you're tempted to use a file, don't leave any metal dust behind. Clean thoroughly.

The two shorter "prongs" in the PSU (the engineering term is 'pins' or 'contacts') are for Line and Neutral. If they are badly pitted and blackened due to arcing, they need attention. I've seen far worse damage inside cheap mains on/off switches, where half the metal contacts have vanished (vapourised).

The guy on Reddit is correct. The ground "prong" should never arc, unless the PSU has gone badly wrong, the Line input shorts out to the metal case and a fault current flows down to earth. This fault current is usually high enough to blow a mains fuse or trip a circuit breaker.

Very small currents (less than 2.5mA) flow down to ground through the earth pin, due to leakage currents in the Class-Y RFI filter capacitors inside the PSU. This is by design. A milliAmp is one thousandth of an Amp. The pitting of the Line and Neutral pins is due to currents of roughly 60A (60,000mA).

Any marks you see on the Earth pin are probably down to normal contact wear, but scorch marks will occur on the two shorter pins due to arcing, if you plug and unplug "live". As for high contact resistance, yes it can cause arcing which in extreme caaes can cause a fire.

You'll get conflicting advice because people have different opinions, especially on an open forum. I'm an electrical and electronics design engineer. Other people have only your safety in mind and may recommend caution. Some lay folk are well-meaning but mis-informed. Make up your own mind.

It's easy to misinterpret photos, but yours seem pretty clear to me. If it doesn't fizz and crackle with a new mains lead, I'd be happy to continue using it.:)
 
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I'd simply change the mains lead. You've no idea what damage has occurred inside. I regard IEC leads as expendable items and I've got loads of spares. Get a new lead. For peace of mind, clean the contacts in the PSU to reveal shiny metal. If you're tempted to use a file, don't leave any metal dust behind. Clean thoroughly.

The two shorter "prongs" in the PSU (the engineering term is 'pins' or 'contacts') are for Line and Neutral. If they are badly pitted and blackened due to arcing, they need attention. I've seen far worse damage inside cheap mains on/off switches, where half the metal contacts have vanished (vapourised).

The guy on Reddit is correct. The ground "prong" should never arc, unless the PSU has gone badly wrong, the Line input shorts out to the metal case and a fault current flows down to earth. This fault current is usually high enough to blow a mains fuse or trip a circuit breaker.

Very small currents (less than 2.5mA) flow down to ground through the earth pin, due to leakage currents in the Class-Y RFI filter capacitors inside the PSU. This is by design. A milliAmp is one thousandth of an Amp. The pitting of the Line and Neutral pins is due to currents of roughly 60A (60,000mA).

Any marks you see on the Earth pin are probably down to normal contact wear, but scorch marks will occur on the two shorter pins due to arcing, if you plug and unplug "live". As for high contact resistance, yes it can cause arcing which in extreme caaes can cause a fire.

You'll get conflicting advice because people have different opinions, especially on an open forum. I'm an electrical and electronics design engineer. Other people have only your safety in mind and may recommend caution. Some lay folk are well-meaning but mis-informed. Make up your own mind.

It's easy to misinterpret photos, but yours seem pretty clear to me. If it doesn't fizz and crackle with a new mains lead, I'd be happy to continue using it.:)
So now I'm not even sure it's scorch marks anymore. I thought they were because they're very brown and dark in person, but could it genuinely just be wear marks from plugging it in and out often? I've never had the PC trip a breaker or anything since using it.

Another thing I'd like to add: I checked my old faulty PSU from my previous build last night, and it too had brown marks on it, including the ground prong. Not as big as this, but still there. I don't think it's related to it being faulty though, it was literally 12-13 years old haha.

I've been checking it carefully every couple days so see if there's any new marks, and it doesn't look like it. If they are scorch marks I'm under the belief 100% it was the way I was plugging it in, I just don't know why it'd get on the ground prong. To be clear: This isn't some cheap, bad PSU model. I spent nearly $200 (CAD) on it and it's rated as an A+ tier. Shouldn't be having issues like this.
 
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