My exhaust fan started randomly making an irritating chattering noise, unless I smack it lightly. Even if I do that, it'll start again. Nothing's poking between it.
Time to replace/RMA it if not dirty or obstructed in some manner... I've had several sleeve-bearing fans do this and have since steered clear of this design on all of my fans, as they have a lower life span as compared to other designs such as fluid dynamic or hydro type bearing fans.
Alright, well every now and then the noise comes back and sometimes becomes louder tan usual. I double checked to see if any wires were in the way, it was clear.