S2Charlie :
I have a Qnap NAS (TS459 Pro) with 4 4 terabyte hard drives but I was planning to upgrade them one by one as they crap out to larger drives, then expqnd the array once they were all replaced. Is this possible? I checked Qnaps website and they describe the situation replacing them one by one, but all at once, and then rebuilding the array. Will the array be broken if I don't replace all the drives at the same time? I plan on using the same brand drives, just higher capacity.
Absolutely you can do this.
I did exactly the same with my Qnap TS-453A.
Started out with 4x 3TB drives, RAID 5. 9TB volume space.
Approx 6TB used space.
Bought 4x 4TB Seagate Ironwolfs
Replaced them 1 by 1. The array rebuilt itself in between each drive swap.
Upon replacement of the 4th drive, when the array finished rebuilding, it automatically resized to 12TB (10.6TB effective gibibytes)
Took about 6 hours to rebuild the array after each individual drive swap, so this took 2 or 3 days.