Mushing away at the FR4 laminate is far from just 'cosmetic' damage. GPU PCBs are not just monolithic fibreglass with traces on the visible faces, they're multi-layer laminates of several sheets bonded together. Poking at the edge can start to delaminate those sheets, which can cause several issues:
- If the debonding is not completely planar, traces can be torn apart when part of a trace sticks to one laminate and part to another.
- Any vias that traverse that bondline will be severed.
- The internal traces are not masked but are bare copper, so exposure means corrosion can occur within the laminate stack
- Corrosion or any other contaminate that gets between the laminates will further force them apart, exacerbating the issue.