From what I've read, it really doesn't make a significant difference. The fluid returns by capillary action and I suppose the mass is low enough that the force of gravity isn't a significant factor. I assume you've seen the way droplets of water can stick to the surface of a glass or some other object and defy gravity? Now consider the way water clings to something with lots of micro-grooves, like unfinished wood!
In all events gravity always helps specially with easy to stick surfaces for water, as the droplets build up gravity forces them to fall sooner than if just sitting there,, but as you said maybe the overall improvement is negligible, and not really worth the R&D plus assembly extra expenses.
Maybe it would interfere with return of the working fluid? Perhaps it's also the case that heatpipes are difficult or time-consuming to work with, and adding more bends increases costs or the likelihood of defects?
Also, I'm not sure you're really optimizing the bottleneck. I suspect the limiting factor could be in the base, at the point of heat transfer into the heat pipes. Maybe the reason why more capacious heatsinks use more heatpipes is all about the base and drawing more heat out of the CPU, rather than bottlenecks in the fin stack.
On this one i probably failed to explain what i meant by zig zagging the heatpipes, its not bending them, but aligning them with the fin stack in an irregular pattern maximizing fin area usage (imagine a heat circle around each heatpipe in the fin stack, now imagine rearranging the position of the tubes so the circle of each heatpipe crosses as little as possible with the circles of the other tubes), hence dissipating more heat without using any extra material, bend in the pipes, etc.
Im not after the bottleneck as i really cant tell were it truly is, but after every improvement left (possibly) to be made or looked at.
I agree with you in the more heatpipes use, also making thinner contact bases to get the actual heatpipes as close as posible to the heat surface (not direct die contact that almost always has worse contact that with a proper soldered base, and adding the mentioned extra mini- heatsink above the base in the unused space between the tubes (well used only for the mounting kit as of now).
here a top fin view with pipes.
[-_-_-_-_-] zig zagged pipes, [- - - - - - -] straight aligned pipes
Again, I'm not sure where the bottleneck actually is. Maybe the surface area of the fins is adequate for the amount of heat they can each draw off of the heat pipes, and the better way to optimize them would be just to have more of them?
Also, any time you're proposing to increase the amount of material, you have to consider cost and weight. Regarding weight, just imagine shipping a PC with a > 1 kg mass attached to the motherboard, torquing it this way and that, as it's tossed around or dropped.
For now my only extra materials would be the extra heatsink right above the base of the heatpipes mixed with the mounting system, which would have to be small by any means, as it has either the middle Fan on top or the fin stack in ST coolers as the height limit, the extra fins as close to the bottom of the heatpipes as possible would be like the ones currently used for the Dram offset, smaller overall and widely spread (lets say 2 to 2.5mm between each for easier airflow as close to the base the separation between the heatpipes gradually disappears), assuming all of this is just lightweight aluminum i dont see any extra problem with the extra weight or production cost.
Most High End Air coolers already weight 1kg, so that problem already exist in shipping, adding and extra 50-100g wont really change it.