Here are the results of contruction of the eight PCBs. The first of the eight you can see in the photos above. That one fell on the side of too sensitive and was indicating some noise as well as signal - it was corrected by the potentiometer (adjustable sensitivity) alternate version of R2 (see schematic). I damaged one more PCB beyond repair by accident. The remaining six performed as planned and are currently in trials here and at area computer shops.
What remains is proof of the concept that Y-Sig is indeed the true current signal from the head positioning motor. I'm working on that. This will require finding a sacrificial SATA drive, so be patient.
More to come. Suggestions? Comments?
Ckuke
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Here is the evidence for proof that Y-Sig is indeed derived from the voice coil motor (VCM) current (also referred to as the head
positioning motor current). Included (see links below) are two Virtins oscillographs of the Y-Sig LED Voltage derived from the VCM
current (top trace in red) and the Voltage across the VCM (bottom trace in blue). Various time constants due to the devices
themselves and the measurement instruments complicate the interpretation of the VCM Voltage. Only the rapid peak-to-peak rise and
fall lines of the VCM Voltage (blue trace) are of our concern since they reflect the actual head movements in opposite directions.
A fact needed for interpretation of the oscillographs is that current lags (begins later in time) than Voltage in an inductor - the
VCM inductance. Therefore, the red trace (LED) rising edge will occur after the rapid rise or fall on the blue trace (Voice Coil
Voltage) due to the characteristics of the inductance of VCM. A rising or falling edge of the blue waveform is followed by (at least)
one rising edge of the red (LED On) waveform. Multipe LED On pulses can occur due to overdrive (sensitivity too high) of the Y-Sig
sensor's characteristics - two (2) instances in the first oscillograph and enhanced in the second. This latter may be a benefit for
LED display purposes.
First oscillograph:
http://www.mediafire.com/view/?iyw912ocxixtcxf
Second oscillograph:
http://www.mediafire.com/view/?fnyr043bjp55cyf
My orginal question is now answered, by me. A SATA LED for each HDD now exists. It took awhile, but I think it was worth it. I hope you feel the same. Thankyou for your interest and patience. If there is enough interest, maybe someone will market the device.
Ckuke