Someone Somewhere :
and be safe to run 25-33% over its rated wattage for twice as long as the warranty period, even in an environment over 50°C
I don't think this is a good test, unless you consider it shutting down cleanly to be a pass. Plus it's hard to actually test.
You're also penalising manufacturers for providing a PSU otherwise equal but with a longer warranty.
Of course, shutting down cleanly would be a requirement. If I was scoring JonnyGuru reviews, it would be an automatic "0" on performance if the PSU explodes or otherwise dies during testing, no matter how good everything else is. I'd add a half-point back if it wait until it's over its rated capacity to do so. In the case of testing an old PSU, I might give it another half point, and/or strip the build quality for failed caps, or something, idk exactly.
Also I don't intend to penalize PSU manufacturers, but ... I'm not sure I exactly follow what you mean? You mean two equal PSUs with different length warranties (like the same platform used by different manufacturers), the longer warranty would be penalized more?
And speaking of long warranties and using PSUs well past the warranty period, I'd like to see a PSU still be good enough for a then-new high-end gaming system when it's as old as the one below is now. Of course that assumes it was good for a gaming system when the PSU was new, and doesn't take into account new connector interfaces over time. By "good enough", I mean it would be as likely to die or kill your hardware as a Tier 1 unit on this thread's list currently is.
Speaking of older computers, a question for those who have, shall we say, "been around a while".
What PSUs, back in primarily the 1980s and into the 1990s, were as good quality, reliable, stable, for computers of their day, as current Tier 1 PSUs are for modern PCs? Of course I know that 80+ wasn't around then, and I don't know if active PFC was even around, say, when the original IBM PC, Commodore 64, or, dang I can't think of the name of one from the late 1970s that I think ran CP/M or something.
Or has it only been relatively recently, like maybe since we started seeing mainstream multicore CPUs, or even as far back as when flagship GPUs started needing double-slot coolers, that the more reputable manufacturers have buckled down on improving PSU quality?
Also speaking of multirail vs single ... my Corsair AX760, I believe, is single rail. (It's a Tier 1, so I'm not really worried about it killing anything or vice versa.)
How do the protections, or not, or capacity, or whatever, work on multi-rail vs single-rail PSUs? For example, if some rogue SSD or LED or other low-drain device powered by 12V (substitute something else with similar power draw if SSDs and LEDs aren't 12V based, I don't remember) went haywire, could a PSU protection kick in?
And could the same PSU, assuming it had enough capacity, safely run two PowerColor Devil 13 Radeon R9 390X IIs, overclocked so its single-GPU firestrike score beats four Pascal Titans in DX12 Multi-GPU? (Also slightly OT for the thread, but I'm also curious how long before we have fast enough mobile CPUs so they could render the Cinebench benchmark at, preferably 144fps at 4K, but maybe just 60fps at 1080p would be a step in the right direction - on the single-thread test?

(And no fancy stuff, for the test, allowed like spreading a single thread across multiple cores and improving performance that way, although in the real world I definitely WOULD like to see that.)
(Of course that assumes you have adequate cooling on the cards - in a case like this I'm guessing you'd still be pegging at 100°C+ on liquid helium, making it only practical for a benchmark or test, not everyday use. Maybe, to heat things up more, I should have picked an older less efficient GPU, like an 8 or 9 series GeForce or 200 series, or equivalent ATI card.)