Thanks for the interest and questions and Welcome to the thread!
4ntikythera :
Did you consider using waterblocks not specifically made for CPUs? Some of the GPU or even HDD waterblock pictures look like they may allow the greater water flow you need without the modifications your CPU blocks required.
As for myself No. Some suggested using GPU and Memory coolers but I got no feedback as to whether they actually tried them and were successful or not, I did use a dedicated channeled copper peltier water block at one time, but it was designed to cool the peltier not collect cold from it.
Logically it would seem it wouldn't make any difference if the block was designed to cool it should be able to collect the cool as well, but the problems arise in the thickness of the copper and it's ability to retain heat from the thickness.
The modified CPU water block base plate is only close to 1/8th of an inch thick so it transfers the cold to the water fast, that's why they work so well, the water is in and out quick, it picks up the cold and transfers it to the insulated reservoir.
After the fact I have considered blocks like GPU, however there is a problem of coming up with an adequate clamping pressure, as the clamping together of the CPU water block and the heat pipe air cooler is a perfect match, it is very important to get a good amount of clamping pressure close to 100psi (estimated), to get the full use from the peltier.
4ntikythera :
Does having the waterblocks in series not make it more likely for the second one to freeze? The water entering it already having been cooled by the first.
It would logically seem that way, but the modifications made to the flow so far have not froze up, keep in mind they are countering the CPUs constantly produced heat, so if the CPU was not involved they would freeze solid, so only the fact they produce more cold than the CPUs produced heat, allows for the cold produced past the CPUs heat temperature to be stored in the insulated reservoir.
4ntikythera :
You wrote you tested several size reservoirs, different fan speeds, waterblocks and heatsinks. Was it a matter of tuning (for lack of a better term) the system until you reached desired performance? Aiming for just above dew point and experimentally testing things until you reached it. How much difference would running the reservoir half full make for example? Would it be more likely to freeze? How different would the idle temps be?
Tuning is the right word! It all came down to a balance of reservoir volume, cooling fan speed, and pump flow rate, but a lot of testing took place experimenting seeking the right balance to be able to use it all together to reach the results achieved.
Even though the end of the other thread covers a lot of discoveries, it does not include the fine tuning and testing that I did to end up with the recommended cooling results this thread details, and basically guarantees, that if this setup is duplicated you'll get the exact same results as ArthurH has proven with his own setup.
Though his setup loop configuration is different than mine the components of the loop are the same and his results are almost identical to mine, so that proves no matter how you align or mount the individual units, the end result cooling performance is the same results.
4ntikythera :
edit: The pictures of the waterblock before you altered it show a rubber grommet where the water is closest to the CPU die. I don't understand the design principle for that. Any idea why? Surely more flow is better.
That design is to pinpoint and force the water flow directly over the CPU core area, it is basically a way to force the cold pickup from the center even with high or low flow rate and pressure, it is following in their endeavor to end up with a one size fits all solution.
Earlier water block designs either required a low flow rate or high flow rate, and the internal design of the water block accounted for the needs, but today you don't really see high and low flow rate water blocks anymore because the CPU heat transfer point is now accomplished with super fine copper pins and pin point flow concentration.
The old flow rate water blocks were great in that they would hardly ever get clogged or gunked up, however too high a water flow on a low flow water block seriously lost it's cooling efficiency, the water was not in the block long enough to transfer the heat to the coolant and they were very inefficient.
The new pin point design of water blocks today work great with low or high flow rate, but tend to get fouled with almost any type of trash, dust, floating in the air during the build, or not fully flushed from the radiator, that got into the water loop.
So that's the idea behind the micro O ring, it forces the water to compress into the pickup pins, effectively better transferring the CPU heat to the water.
The new pin point water block design is very effective in a traditional radiator loop, but has to be flow modified to pickup cold as I am using, or it would freeze up. (Unless of course you used some type of anti-freeze coolant additive and most don't like acrylic, and are caustic to computer components if a leak occurs, that's why I use Steam distilled water and stay above the condensation problems.)