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Just did a new system this past week. This is my 6th Athlon64, 3rd with
s939 and I got a shock when I peered in the plastic window on the box of
this 3500+ (Venice) and couldn't see the CPU to check the model #. Then I
realized that the transparent clamshell containing the CPU was loose, down
in the "well" of the green preformed packing shell, under the platform
where it should cinch into the slots. The clamshell had opened and I could
see bent pins.

The tamper-proof seals on the box appeared intact, so this can only be a
packing problem at the assembly plant, unless... it was a counterfeit...
but more important, what to do?? After mulling it over, I really couldn't
face talking to NewEgg or AMD though I think I'd have had a good case for
replacement with the seals being undisturbed. Has anybody else seen
this?... just wondering if maybe their packing robots(?) were off whack
occasionally... a lot??

Anyway I opened the thing up and with some trepidation went about
straightening the bent pins - about 20 or so, with some touching their
neighbors. After trying small screwdrivers, tweezers etc., I finally fell
on the idea of using a set of feeler gauges to move them little by little
back to straight. Things worked out pretty well and after about 2 hours of
gentle coaxing, I got to the point where a .035" feeler had just a slight
amount of jiggle between the pins of every row in both directions.

It fit into the socket fine and everything seems to be working OK but it
seems to me that AMD really needs to improve their packaging procedures
and/or packing equipment. I find it hard to believe that there had been no
final inspection to be sure the CPU was sitting in its assigned place by
AMD or the vendor - the green protective packing shell has no signs of
damage and I don't see how the CPU could get from its normal position to
where it was by rough handling.

--
Rgds, George Macdonald
 
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George Macdonald wrote:
> Just did a new system this past week. This is my 6th Athlon64, 3rd with
> s939 and I got a shock when I peered in the plastic window on the box of
> this 3500+ (Venice) and couldn't see the CPU to check the model #. Then I
> realized that the transparent clamshell containing the CPU was loose, down
> in the "well" of the green preformed packing shell, under the platform
> where it should cinch into the slots. The clamshell had opened and I could
> see bent pins.
>
> The tamper-proof seals on the box appeared intact, so this can only be a
> packing problem at the assembly plant, unless... it was a counterfeit...
> but more important, what to do?? After mulling it over, I really couldn't
> face talking to NewEgg or AMD though I think I'd have had a good case for
> replacement with the seals being undisturbed. Has anybody else seen
> this?... just wondering if maybe their packing robots(?) were off whack
> occasionally... a lot??

I've never seen bent pins that were not the user's fault. By now
I've handled a few thousand AMD chips and in the neighbourhood of
1000 Intels.

>
> Anyway I opened the thing up and with some trepidation went about
> straightening the bent pins - about 20 or so, with some touching their
> neighbors. After trying small screwdrivers, tweezers etc., I finally fell
> on the idea of using a set of feeler gauges to move them little by little
> back to straight. Things worked out pretty well and after about 2 hours of
> gentle coaxing, I got to the point where a .035" feeler had just a slight
> amount of jiggle between the pins of every row in both directions.

Next time try a fine mechanical pencil. Discard the lead, of
course, then just slip the tip over a bent pin ...

It does occur to me that I've not had to do this for a long time
and even the finest mechanical pencil might now be too big.


>
> It fit into the socket fine and everything seems to be working OK but it
> seems to me that AMD really needs to improve their packaging procedures
> and/or packing equipment. I find it hard to believe that there had been no
> final inspection to be sure the CPU was sitting in its assigned place by
> AMD or the vendor - the green protective packing shell has no signs of
> damage and I don't see how the CPU could get from its normal position to
> where it was by rough handling.

You choose not to deal with the vendor and get a replacement, and
hence the vendor has nothing to return to AMD for
repair/replacement. If they don't see the damaged goods they
can't do anything to fix whatever process caused the damage.
 
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On Sun, 12 Jun 2005 16:02:24 GMT, Rob Stow <rob.stow@shaw.ca> wrote:

>George Macdonald wrote:
>> Just did a new system this past week. This is my 6th Athlon64, 3rd with
>> s939 and I got a shock when I peered in the plastic window on the box of
>> this 3500+ (Venice) and couldn't see the CPU to check the model #. Then I
>> realized that the transparent clamshell containing the CPU was loose, down
>> in the "well" of the green preformed packing shell, under the platform
>> where it should cinch into the slots. The clamshell had opened and I could
>> see bent pins.
>>
>> The tamper-proof seals on the box appeared intact, so this can only be a
>> packing problem at the assembly plant, unless... it was a counterfeit...
>> but more important, what to do?? After mulling it over, I really couldn't
>> face talking to NewEgg or AMD though I think I'd have had a good case for
>> replacement with the seals being undisturbed. Has anybody else seen
>> this?... just wondering if maybe their packing robots(?) were off whack
>> occasionally... a lot??
>
>I've never seen bent pins that were not the user's fault. By now
>I've handled a few thousand AMD chips and in the neighbourhood of
>1000 Intels.

What are you saying? The box was sealed, the CPU was loose in the cavity,
pins were bent. This must be the 1001st case.<shrug>

>>
>> Anyway I opened the thing up and with some trepidation went about
>> straightening the bent pins - about 20 or so, with some touching their
>> neighbors. After trying small screwdrivers, tweezers etc., I finally fell
>> on the idea of using a set of feeler gauges to move them little by little
>> back to straight. Things worked out pretty well and after about 2 hours of
>> gentle coaxing, I got to the point where a .035" feeler had just a slight
>> amount of jiggle between the pins of every row in both directions.
>
>Next time try a fine mechanical pencil. Discard the lead, of
>course, then just slip the tip over a bent pin ...

I knew about that "technique" but you can't see how far you're bending it -
worst thing is to have to bend it back after bending it too far.. and as
you note, the pins on s939 are "very fine". The feeler gauge works well
since you get alignment, you can feel if the gauge is too thick and go down
a size... and can't push too far.

>It does occur to me that I've not had to do this for a long time
>and even the finest mechanical pencil might now be too big.
>
>
>>
>> It fit into the socket fine and everything seems to be working OK but it
>> seems to me that AMD really needs to improve their packaging procedures
>> and/or packing equipment. I find it hard to believe that there had been no
>> final inspection to be sure the CPU was sitting in its assigned place by
>> AMD or the vendor - the green protective packing shell has no signs of
>> damage and I don't see how the CPU could get from its normal position to
>> where it was by rough handling.
>
>You choose not to deal with the vendor and get a replacement, and
>hence the vendor has nothing to return to AMD for
>repair/replacement. If they don't see the damaged goods they
>can't do anything to fix whatever process caused the damage.

The stated "vendor" policy is that CPUs are warranted through the mfr only.
I had only one CPU on hand and figured it was worth the risk to have a
working CPU in 2 hours vs. waiting for a week or more. I have reported the
"incident" to AMD Tech Supp with a description of where the CPU was: i.e.
dislodged (or never placed properly at the packing plant) from its proper
placement in the green packing shell.

According to what I read from others, there have been cases where the green
biodegradable paper/plastic composite material has broken or even
disintegrated, though that was not the case for me. AMD has work to do
here... apart from which a simple inspection would have shown that the CPU
top plate was not visible in the plastic window.

--
Rgds, George Macdonald
 
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George Macdonald <fammacd=!SPAM^nothanks@tellurian.com> wrote:
> Just did a new system this past week. This is my 6th Athlon64,
> 3rd with s939 and I got a shock when I peered in the plastic
> window on the box of this 3500+ (Venice) and couldn't see the
> CPU to check the model #. Then I realized that the transparent
> clamshell containing the CPU was loose, down in the "well"
> of the green preformed packing shell, under the platform where
> it should cinch into the slots. The clamshell had opened and
> I could see bent pins.

I suspect a shipping problem. _Very_ bad things can happen.
Usually damage is evident from crushed corners/edges. But
sometimes not if it hits flat. That cannonball (HSF) packed
inside doesn't help -- absorbing it's energy will cause the
clamshell to flex.

> The tamper-proof seals on the box appeared intact, so this can
> only be a packing problem at the assembly plant, unless... it was
> a counterfeit... but more important, what to do??

Like Keith, I'd send it back so they'd know they've got
work to do. You've got clear provinence.

If you didn't fix with mech pencil (available down to 0.3mm),
or old technical pen nibs (remove weight & wire) below that.

-- Robert
 
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George Macdonald wrote:
> On Sun, 12 Jun 2005 16:02:24 GMT, Rob Stow <rob.stow@shaw.ca> wrote:
>
>
>>George Macdonald wrote:
>>
>>>Just did a new system this past week. This is my 6th Athlon64, 3rd with
>>>s939 and I got a shock when I peered in the plastic window on the box of
>>>this 3500+ (Venice) and couldn't see the CPU to check the model #. Then I
>>>realized that the transparent clamshell containing the CPU was loose, down
>>>in the "well" of the green preformed packing shell, under the platform
>>>where it should cinch into the slots. The clamshell had opened and I could
>>>see bent pins.
>>>
>>>The tamper-proof seals on the box appeared intact, so this can only be a
>>>packing problem at the assembly plant, unless... it was a counterfeit...
>>>but more important, what to do?? After mulling it over, I really couldn't
>>>face talking to NewEgg or AMD though I think I'd have had a good case for
>>>replacement with the seals being undisturbed. Has anybody else seen
>>>this?... just wondering if maybe their packing robots(?) were off whack
>>>occasionally... a lot??
>>
>>I've never seen bent pins that were not the user's fault. By now
>>I've handled a few thousand AMD chips and in the neighbourhood of
>>1000 Intels.
>
>
> What are you saying? The box was sealed, the CPU was loose in the cavity,
> pins were bent. This must be the 1001st case.<shrug>

All I was saying is what /my/ experience has been. Can't comment
on yours or anybody else's.

Most of the time the "user" who bent the pins was me :-(
Butter fingers when the cpu is an inch above the socket is all it
takes.


>
>>>Anyway I opened the thing up and with some trepidation went about
>>>straightening the bent pins - about 20 or so, with some touching their
>>>neighbors. After trying small screwdrivers, tweezers etc., I finally fell
>>>on the idea of using a set of feeler gauges to move them little by little
>>>back to straight. Things worked out pretty well and after about 2 hours of
>>>gentle coaxing, I got to the point where a .035" feeler had just a slight
>>>amount of jiggle between the pins of every row in both directions.
>>
>>Next time try a fine mechanical pencil. Discard the lead, of
>>course, then just slip the tip over a bent pin ...
>
>
> I knew about that "technique" but you can't see how far you're bending it -
> worst thing is to have to bend it back after bending it too far..

Shrug. Works for me. Lay CPU on a horizontal surface, bend
until pencil is vertical ..

> and as
> you note, the pins on s939 are "very fine". The feeler gauge works well
> since you get alignment, you can feel if the gauge is too thick and go down
> a size... and can't push too far.

Something I'll have to remember for next time.

>
>>It does occur to me that I've not had to do this for a long time
>>and even the finest mechanical pencil might now be too big.
>>
>>
>>
>>>It fit into the socket fine and everything seems to be working OK but it
>>>seems to me that AMD really needs to improve their packaging procedures
>>>and/or packing equipment. I find it hard to believe that there had been no
>>>final inspection to be sure the CPU was sitting in its assigned place by
>>>AMD or the vendor - the green protective packing shell has no signs of
>>>damage and I don't see how the CPU could get from its normal position to
>>>where it was by rough handling.
>>
>>You choose not to deal with the vendor and get a replacement, and
>>hence the vendor has nothing to return to AMD for
>>repair/replacement. If they don't see the damaged goods they
>>can't do anything to fix whatever process caused the damage.
>
>
> The stated "vendor" policy is that CPUs are warranted through the mfr only.
> I had only one CPU on hand and figured it was worth the risk to have a
> working CPU in 2 hours vs. waiting for a week or more. I have reported the
> "incident" to AMD Tech Supp with a description of where the CPU was: i.e.
> dislodged (or never placed properly at the packing plant) from its proper
> placement in the green packing shell.
>
> According to what I read from others, there have been cases where the green
> biodegradable paper/plastic composite material has broken or even
> disintegrated, though that was not the case for me. AMD has work to do
> here... apart from which a simple inspection would have shown that the CPU
> top plate was not visible in the plastic window.

Could the damage have been done at the vendor's store ? The
last time I went to a "London Drugs" in Canada I saw one employee
toss boxed hard drives 20 feet to where another employee was
catching them and putting them on the shelves. I told the only
other employee in the store why I was never coming back and he
just shrugged it off. Missing a catch while restocking CPUs
could have done the kind of damage you saw.
 
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On Mon, 13 Jun 2005 03:51:13 GMT, Rob Stow <rob.stow@shaw.ca> wrote:

>George Macdonald wrote:
>> On Sun, 12 Jun 2005 16:02:24 GMT, Rob Stow <rob.stow@shaw.ca> wrote:
>>
>>
>>>George Macdonald wrote:
>>>
>>>>Just did a new system this past week. This is my 6th Athlon64, 3rd with
>>>>s939 and I got a shock when I peered in the plastic window on the box of
>>>>this 3500+ (Venice) and couldn't see the CPU to check the model #. Then I
>>>>realized that the transparent clamshell containing the CPU was loose, down
>>>>in the "well" of the green preformed packing shell, under the platform
>>>>where it should cinch into the slots. The clamshell had opened and I could
>>>>see bent pins.
>>>>
>>>>The tamper-proof seals on the box appeared intact, so this can only be a
>>>>packing problem at the assembly plant, unless... it was a counterfeit...
>>>>but more important, what to do?? After mulling it over, I really couldn't
>>>>face talking to NewEgg or AMD though I think I'd have had a good case for
>>>>replacement with the seals being undisturbed. Has anybody else seen
>>>>this?... just wondering if maybe their packing robots(?) were off whack
>>>>occasionally... a lot??
>>>
>>>I've never seen bent pins that were not the user's fault. By now
>>>I've handled a few thousand AMD chips and in the neighbourhood of
>>>1000 Intels.
>>
>>
>> What are you saying? The box was sealed, the CPU was loose in the cavity,
>> pins were bent. This must be the 1001st case.<shrug>
>
>All I was saying is what /my/ experience has been. Can't comment
>on yours or anybody else's.

OK I guess I *did* ask.:)

>>>>Anyway I opened the thing up and with some trepidation went about
>>>>straightening the bent pins - about 20 or so, with some touching their
>>>>neighbors. After trying small screwdrivers, tweezers etc., I finally fell
>>>>on the idea of using a set of feeler gauges to move them little by little
>>>>back to straight. Things worked out pretty well and after about 2 hours of
>>>>gentle coaxing, I got to the point where a .035" feeler had just a slight
>>>>amount of jiggle between the pins of every row in both directions.
>>>
>>>Next time try a fine mechanical pencil. Discard the lead, of
>>>course, then just slip the tip over a bent pin ...
>>
>>
>> I knew about that "technique" but you can't see how far you're bending it -
>> worst thing is to have to bend it back after bending it too far..
>
>Shrug. Works for me. Lay CPU on a horizontal surface, bend
>until pencil is vertical ..

Yeah I see that but the inside of the conical head of the pencil is err,
conical.

<<snip>>

>> The stated "vendor" policy is that CPUs are warranted through the mfr only.
>> I had only one CPU on hand and figured it was worth the risk to have a
>> working CPU in 2 hours vs. waiting for a week or more. I have reported the
>> "incident" to AMD Tech Supp with a description of where the CPU was: i.e.
>> dislodged (or never placed properly at the packing plant) from its proper
>> placement in the green packing shell.
>>
>> According to what I read from others, there have been cases where the green
>> biodegradable paper/plastic composite material has broken or even
>> disintegrated, though that was not the case for me. AMD has work to do
>> here... apart from which a simple inspection would have shown that the CPU
>> top plate was not visible in the plastic window.
>
>Could the damage have been done at the vendor's store ? The
>last time I went to a "London Drugs" in Canada I saw one employee
>toss boxed hard drives 20 feet to where another employee was
>catching them and putting them on the shelves. I told the only
>other employee in the store why I was never coming back and he
>just shrugged it off. Missing a catch while restocking CPUs
>could have done the kind of damage you saw.

I've examined the packing, of this and other AMD boxes, closely and don't
see how rough handling could have caused this. The green preformed shell
is undamaged and I don't see how it could distort inside the box
sufficiently for the CPU to come out of the slots it's cinched into. IMO
this is a packing plant robot error... or just possibly the tamper-proof
seals are not proofed enough for someone determined.

--
Rgds, George Macdonald
 
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On Mon, 13 Jun 2005 03:24:47 GMT, Robert Redelmeier
<redelm@ev1.net.invalid> wrote:

>George Macdonald <fammacd=!SPAM^nothanks@tellurian.com> wrote:
>> Just did a new system this past week. This is my 6th Athlon64,
>> 3rd with s939 and I got a shock when I peered in the plastic
>> window on the box of this 3500+ (Venice) and couldn't see the
>> CPU to check the model #. Then I realized that the transparent
>> clamshell containing the CPU was loose, down in the "well"
>> of the green preformed packing shell, under the platform where
>> it should cinch into the slots. The clamshell had opened and
>> I could see bent pins.
>
>I suspect a shipping problem. _Very_ bad things can happen.
>Usually damage is evident from crushed corners/edges. But
>sometimes not if it hits flat. That cannonball (HSF) packed
>inside doesn't help -- absorbing it's energy will cause the
>clamshell to flex.

Have you seen the current packing of a boxed Athlon64? The CPU is in a
small clear plastic clamshell with the pins embedded in foam; the closed
clamshell sits on a platform on a preformed composite plasticized paper(?)
(biodegradable) shell, where it is cinched into slots. I can't see how the
shell could distort enough, without cracking or breaking, for the clamshell
to come out of the slots.

>> The tamper-proof seals on the box appeared intact, so this can
>> only be a packing problem at the assembly plant, unless... it was
>> a counterfeit... but more important, what to do??
>
>Like Keith, I'd send it back so they'd know they've got
>work to do. You've got clear provinence.

It was a toss-up - I'd have been really pissed if they'd come back and
said: "yup the seals had been umm, tampered".:) Others have also reported
that they have been offered a different, older core part in exchange by AMD
- I wanted this Venice core, I'd waited for it to become available retail
boxed and paid the extra $$. Fortunately all worked out.

The bottom line here is that s939 is kinda initimidating when it comes to
pin straightening but the pins are actually quite sturdy and it is still
doable.

--
Rgds, George Macdonald
 

Ed

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On Mon, 13 Jun 2005 04:47:16 -0400, George Macdonald
<fammacd=!SPAM^nothanks@tellurian.com> wrote:

>As stated I've reported to AMD Tech Support -- what a PITA that is:
>registration only worked with IE. Anyway we'll see if they get back on it.

Can you share a picture of it before/after you opened it and fixed the
chip?

Share pictures..
http://www.imageshack.us/
http://www.putfile.com/

btw, I would of sent it back for replacement. ;p
Ed
 
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George Macdonald <fammacd=!SPAM^nothanks@tellurian.com> wrote:
> Have you seen the current packing of a boxed Athlon64?

No, I have not had the pleasure.

> The CPU is in a small clear plastic clamshell with the pins
> embedded in foam; the closed clamshell sits on a platform on
> a preformed composite plasticized paper(?) (biodegradable)
> shell, where it is cinched into slots. I can't see how the
> shell could distort enough, without cracking or breaking,
> for the clamshell to come out of the slots.

Does this composite insert also carry the cannonball (HSF)?
If so, then when the package is dropped, inertial forces can
act in funny directions. The plasticising on the composite
can increase it's elasticity, or at least hide crease damage.

> It was a toss-up - I'd have been really pissed if they'd come
> back and said: "yup the seals had been umm, tampered".:)

But they're reputable and you _know_ you didn't tamper.

> different, older core part in exchange by AMD - I wanted this
> Venice core, I'd waited for it to become available retail
> boxed and paid the extra $$. Fortunately all worked out.

Of course! I buy CPUs by the core they contain, not some MHz.

-- Robert
 
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George Macdonald <fammacd=!SPAM^nothanks@tellurian.com> wrote:
> Yeah I see that but the inside of the conical head
> of the pencil is err, conical.

Not on the pencils I've seen. There's a 5mm long essentially
straight pipe section for lead support.

> IMO this is a packing plant robot error...

A very serious matter!

> or just possibly the tamper-proof seals are not proofed
> enough for someone determined.

Equally serious. It would mean that someone has invaded NewEgg's
supply chain from AMD. It's supposed to be reasonably secure!

-- Robert
 
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On Mon, 13 Jun 2005 11:39:40 -0500, Ed <spam@hotmail.com> wrote:

>On Mon, 13 Jun 2005 04:47:16 -0400, George Macdonald
><fammacd=!SPAM^nothanks@tellurian.com> wrote:
>
>>As stated I've reported to AMD Tech Support -- what a PITA that is:
>>registration only worked with IE. Anyway we'll see if they get back on it.
>
>Can you share a picture of it before/after you opened it and fixed the
>chip?

Sorry - no, I don't have a digital camera... and I don't borrow my wife's.

--
Rgds, George Macdonald
 
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On Mon, 13 Jun 2005 12:42:32 GMT, Robert Redelmeier
<redelm@ev1.net.invalid> wrote:

>George Macdonald <fammacd=!SPAM^nothanks@tellurian.com> wrote:
>> Have you seen the current packing of a boxed Athlon64?
>
>No, I have not had the pleasure.
>
>> The CPU is in a small clear plastic clamshell with the pins
>> embedded in foam; the closed clamshell sits on a platform on
>> a preformed composite plasticized paper(?) (biodegradable)
>> shell, where it is cinched into slots. I can't see how the
>> shell could distort enough, without cracking or breaking,
>> for the clamshell to come out of the slots.
>
>Does this composite insert also carry the cannonball (HSF)?
>If so, then when the package is dropped, inertial forces can
>act in funny directions. The plasticising on the composite
>can increase it's elasticity, or at least hide crease damage.

I guess nothing's impossible but the CPU would have to come out of its
slots, turn 90 degrees and fall down into the support cavity under its
platform, without the shell breaking. My bet is still on a robot
mishandling what is not a precision material.

--
Rgds, George Macdonald
 

keith

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On Mon, 13 Jun 2005 20:13:58 -0400, George Macdonald wrote:

> On Mon, 13 Jun 2005 11:39:40 -0500, Ed <spam@hotmail.com> wrote:
>
>>On Mon, 13 Jun 2005 04:47:16 -0400, George Macdonald
>><fammacd=!SPAM^nothanks@tellurian.com> wrote:
>>
>>>As stated I've reported to AMD Tech Support -- what a PITA that is:
>>>registration only worked with IE. Anyway we'll see if they get back on it.
>>
>>Can you share a picture of it before/after you opened it and fixed the
>>chip?
>
> Sorry - no, I don't have a digital camera... and I don't borrow my wife's.

Come on George! It's a camera, not underware! ;-)

--
Keith